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基于磨料流加工技术叶片泵转子去毛刺试验研究
引用本文:闫波,张方东,黄铁军,张勇,闫桦,张志平. 基于磨料流加工技术叶片泵转子去毛刺试验研究[J]. 机床与液压, 2020, 48(4): 67-70. DOI: 10.3969/j.issn.1001-3881.2020.04.018
作者姓名:闫波  张方东  黄铁军  张勇  闫桦  张志平
作者单位:山西机电职业技术学院,山西长治046011;无锡市威海达机械制造有限公司,江苏无锡214000;太重榆液长治液压有限公司,山西长治046000;山西大学电力工程系,山西太原030046;长治供电公司检修工区,山西长治046011
基金项目:山西省高等学校科技创新计划项目(2019L1000)
摘    要:针对叶片泵转子叶片槽两侧面及槽底孔内毛刺不能被彻底去除的问题,提出基于磨料流加工技术的方法,建立磨料流体三维模型,利用Fluent软件模拟分析槽底孔中心及槽道边沿压力分布,设计装夹方案并进行现场试验。加工后的槽道内壁光滑,无毛刺,表面粗糙度值未显著变化,尺寸精度未受影响,表明磨料流加工技术可有效去除转子槽内的毛刺。

关 键 词:转子  去毛刺  磨料流加工  数值模拟

Experimental Study on Deburring of Vane Pump Rotor Based on Abrasive Flow Machining
YAN Bo,ZHANG Fangdong,HUANG Tiejun,ZHANG Yong,YAN Hua,ZHANG Zhiping. Experimental Study on Deburring of Vane Pump Rotor Based on Abrasive Flow Machining[J]. Machine Tool & Hydraulics, 2020, 48(4): 67-70. DOI: 10.3969/j.issn.1001-3881.2020.04.018
Authors:YAN Bo  ZHANG Fangdong  HUANG Tiejun  ZHANG Yong  YAN Hua  ZHANG Zhiping
Affiliation:(Shanxi Institute of Mechanical and Electrical Engineering,Changzhi Shanxi 046011,China;Wuxi Weihaida Machinery Manufacturing Co.,Ltd.,Wuxi Jiangsu 214000,China;Taizhong Yuye Changzhi Hydraulic Industry Co.,Ltd.,Changzhi Shanxi 046000,China;Department of Electrical Engineering,Shanxi University,Taiyuan Shanxi 030046,China;The Maintenance Area of Changzhi Electric Power Company,Changzhi Shanxi 046011,China)
Abstract:Abrasive flow machining (AFM) was proposed to solve the problem that the burr in the rotor channel could not be completely removed. The 3D model of abrasive fluid was established. The pressure distribution in the center of channel bottom hole and at the edge of the channel was analyzed by Fluent. The workpiece clamping scheme was designed. The results of deburring experiment show that the channel wall is smooth, surface roughness value does not change significantly, dimensional accuracy is not affected and residual burr is removed effectively.
Keywords:Rotor   Deburring   Abrasive flow machining   Numerical simulation
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