SYSTEMS APPROACH FOR THE CERAMIC THRU-FEED CENTERLESS GRINDING |
| |
Authors: | Marc Tricard Darryl J Gust Albert J Shih |
| |
Affiliation: |
a Norton Company, Worcester, MA
b Cummins Engine Company Inc, Columbus, IN
c Department of Mechanical and Aerospace Engineering, North Carolina State University, Raleigh, NC |
| |
Abstract: | An approach for simulation and production implementation of thru-feed centerless grinding of transformation toughened zirconia using vitreous bond diamond grinding wheels is presented. A set of grinding tests was designed and conducted to identify the effects of abrasive product (diamond grit size), work-material, and operational factors (stock removal, thru-feed rate, number of thru-feed passes and truing and dressing methods) on grinding performance. Evaluation parameters of surface finish, grinding forces and C-ratio were utilized to determine machine tool features. Very fine surface finishes, in the order of 0.05 to 0.1 u.m Ra range, could be achieved using vitreous bond micro-grit diamond wheels, without additional part processing. Such a level of surface finish on ground ceramics has traditionally been generated only by using resinoid bonded diamond wheels. These test results were used to design and manufacture a full-size composite or sandwiched diamond grinding wheel. This grinding wheel has been successfully applied in high-volume ceramic production, which in turn has verified the proposed approach. Lastly, the surface finish data is interpreted based on SEM and AFM observations and materials properties. |
| |
Keywords: | |
本文献已被 InformaWorld 等数据库收录! |
|