Interaction of melt spinning and drawing variables on the crystalline morphology and mechanical properties of high-density and low-density polyethylene fiber

An experimental study of the spinnability and the variation in crystallinity and orientation in high-density and low-density polyethylene fibers with melt spinning and drawing conditions has been carried out. Three polymers (two high-density and one low-density) and eicosane (C₂₀H₄₂) were studied. The maximum spinnability was in the lower molecular weight high-density polyethylene. Hermans-Stein a, b, and c crystallographic axis orientation factors were computed from wide-angle x-ray scattering patterns. In the spun fiber, small take-up velocities cause the b axis to become perpendicular to the fiber axis in each fiber. The c axis increasingly orients itself parallel to the fiber axis as take-up velocity increases. The a axis orientation is different for each polymer. The results are interpreted in terms of modern theories of crystalline morphology, specifically the development of row structures. In the drawing experiments, the two high-density polyethylenes necked. A phenomenological theory of necking is discussed. The a, b, and c axis orientation factors were determined for different stages of drawing. In the necked regions and in completely drawn fibers, the c axis was parallel to the fiber axis and the a and b axes are perpendicular to the fiber axis. The tangent Young's modulus and tensile strength of the spun fibers increased with take-up velocity and in the drawn fibers were an order of magnitude higher than in the spun fiber. The mechanical properties of spun fiber may be correlated with the c axis (Hermans) orientation factor. The drawn fiber shows significant variations in Young's modulus and tensile strength at constant unit cell orientation.