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Preparation of alkali-resistant, Sil-1 encapsulated nickel catalysts for direct internal reforming-molten carbonate fuel cell
Authors:Jinglin Zhou   Xiongfu Zhang   Jian Zhang   Haiou Liu   Li Zhou  KingLun Yeung
Affiliation:aState Key Laboratory of Fine Chemicals, School of Chemical Engineering and Technology, Dalian University of Technology, Dalian 116012, PR China;bFuel Cell Research and Development Center, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, Dalian 116023, PR China;cDepartment of Chemical and Biomolecular Engineering, The Hong Kong University of Science and Technology, Clear Water Bay, Kowloon, Hong Kong, SAR, PR China
Abstract:A thin layer of silicalite-1 zeolite membrane was grown on the surface of Ni/SiO2 and Ni/Al2O3 catalyst beads after seeding and secondary regrowth to create core–shell catalysts that are resistant to alkali poisoning from direct internal reforming-molten carbonate fuel cell (DIR-MCFC). The zeolite shell thickness was optimized to prevent poisoning and minimize diffusion resistance. An out-of-cell test was designed to simulate the fuel cell operating conditions, which showed that the new core–shell catalysts maintained a high activity similar to the original fresh catalyst in spite of the exposure to alkali vapor at high temperature. The conventional Ni/SiO2 and Ni/Al2O3 catalysts suffered higher than 80% decrease in activity for steam reforming of methane reaction (SRM).
Keywords:Core–  shell catalyst   Nickel catalyst   Fuel cell   Methane steam reforming   Catalyst deactivation   Zeolite membrane
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