Tribological,electrochemical, and spectral analysis of zinc dialkyldithiophosphates (ZDDP) of different thermal stabilities

The antiwear properties of five zinc dialkyldithiophosphates, which differed in thermal stability, were evaluated in a 4-ball machine by a preliminary wear track formation method. After testing the additives, the wear resistance of the films formed was measured by the increase in preliminary wear scar diameter over that of the additive-free oil. IR spectroscopy was then used to study the transformation products of additives after thermostatic testing at between 100 and 240°C on steel surfaces, where the interaction products were evaluated by electrode potential method. The interaction of the decomposition products of dithi-ophosphates with metal surfaces was found to be followed by a change in electrode potential. For the tested additives, a relationship is shown between antiwear effectiveness of the film on a friction track during tribological tests and the electrode potential value of the steel sample. Different parts of the relationship between the electrode potential and temperature relate to different stages of dithiophosphate decomposition measured by IR spectroscopy. It can be said that chemical modification of the steel surface which produces an improvement of antiwear properties, starts at the decomposition temperature of the dithiophosphate neutral salt.