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曲轴模锻成形工艺分析及模具优化
引用本文:王波,李名尧,孙劲松,茅德清. 曲轴模锻成形工艺分析及模具优化[J]. 精密成形工程, 2012, 4(6): 56-60
作者姓名:王波  李名尧  孙劲松  茅德清
作者单位:[1]上海工程技术大学材料工程学院,上海201620 [2]上海爱知锻造有限公司,上海201814 [3]上海东芙冷锻制造有限公司,上海201100
基金项目:上海市教育委员会科研创新项目(12ZZ183);上海工程技术大学研究生科研创新项目(2011yjs15)
摘    要:采用有限元方法对曲轴锻造成形工艺过程进行数值模拟,主要分析不同的飞边槽结构对曲轴预锻成形中坯料的充填情况及成形载荷的影响。根据模拟结果可知,在飞边槽桥部合理增设阻力沟或阻力墙,将对曲轴平衡块的充填性有很大程度的改善,并优化了毛坯尺寸。

关 键 词:曲轴  数值模拟  成形工艺  模具优化
收稿时间:2012-09-10
修稿时间:2012-11-10

Die Forging Process Analysis and Mold Optimization of Crankshaft
WANG Bo,LI Ming-yao,SUN Jing-song and MAO De-qing. Die Forging Process Analysis and Mold Optimization of Crankshaft[J]. Journal of Netshape Forming Engineering, 2012, 4(6): 56-60
Authors:WANG Bo  LI Ming-yao  SUN Jing-song  MAO De-qing
Affiliation:1. College of Materials Engineering, Shanghai University of Engineering Science, Shanghai 201620, China; 2. Shanghai Aichi Forging Co. , Ltd. , Shanghai 201814, China 3. Shanghai Dongfu Cold Forging Manufactuing Co. ,Ltd. , Shanghai 201100, China)
Abstract:By using FEM numercial simulation, the forging process of crankshaft is studied. The different structures of fash slot are mainly considered in the pre-forging process, in order to analyze the situation of the blank filling and the forging load. According to the results of numercial simulation, the structure of resistance ditch or resistance wall is reasonably added in the bridge of lash slot, which will greatly improve the filling of crankshaffs balance block, and finally optimize dimension of the blank.
Keywords:crankshaft  numerical simulation  forging process  mold optimization
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