Graft polymerization of acrylic acid onto starch using potassium permanganate acid (redox system)

Graft polymerization of acrylic acid (AA) onto rice starch using postassium permanganate/acid redox system as initiator was investigated. When starch was reacted with KMnO₄ solution, MnO₂ was deposited onto starch. The dependence of MnO₂ amount deposited was directly related to KMnO₄ concentration. Subjecting the MnO₂-containing starch to a solution consisting of monomer (AA) and acid (citric, tartaric, oxalic and hydrochloric acid) formed poly(AA)–starch graft copolymers. The graft yield, expressed as meq COOH/100 g starch, was measured by the amount of MnO₂ deposited, AA concentration, material-to-liquor ratio, kind and concentration of acid, as well as temperature and duration. Finally, the newly prepared poly(AA)–starch graft copolymers were applied to cotton textiles to determine their suitability as sizing agents. The highest graft yield was obtained with citric acid and the least with hydrochloric acid, with tartaric and oxalic acid in between. The graft yield increased by increasing the concentration of acid to a certain concentration beyond which grafting leveled off. A similar trend was observed when the magnitude of grafting was related to the amount of MnO₂ deposited. The graft yield increased by increasing the polymerization temperature from 30° to 50°C. Increasing the temperature to 60°C is accompanied by decreased grafting. On the other hand, fabric samples sized with poly(AA)–starch graft copolymers acquire higher tensile strength, elongation at break, and abrasion resistance than that sized with native rice starch, i.e., poly(AA)–starch graft copolymers serve as good sizing agents for cotton textiles. A tentative mechanism for grafting rice starch with AA using the KMnO₄/acid redox system was elucidated. © 1995 John Wiley & Sons, Inc.