Melting behavior of polypropylene fibers studied by differential scanning calorimetry

Polypropylene fibers produced in a compact-spinning process were studied by differential scanning calorimetry (DSC). With unrestrained fibers, the onset of melting increases with decreasing draw ratio, increasing M_w/M_n, decreasing extrusion temperature, increasing annealing ratio, and increasing draw-down ratio. These trends are discussed in terms of restraints and reorganization. The onset of melting is shifted to lower temperatures as the heating rate increases for all combinations of material and processing parameters, indicating suppressed reorganization. At low draw ratios, the height and width of the endotherm are affected by the spinline stress, and a secondary peak or shoulder is observed on the high temperature side of the main peak. The magnitude of the secondary peak increases with decreasing M_w/M_n, increasing draw ratio, decreasing draw-down ratio, and decreasing heating rate, but its position mainly depends on the heating rate. This indicates that the secondary peak may be due to the melting of structures that have been reorganized during the heating scan. As the draw ratio increases, the melting regime broadens, especially towards lower temperatures, and several maxima emerge on the DSC curve. Reorganization and shrinkage during heating may explain these observations. © 1995 John Wiley & Sons, Inc.