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Improving surface quality in BEAM with optimized electrode
Affiliation:1. State Key Laboratory of Mechanical System and Vibration, Shanghai 200240, China;2. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China;1. Physical Metallurgy Laboratory, Mechanical Engineering Department, School of Engineering, Aristotle University of Thessaloniki (AUTH), 54124 Thessaloniki, Greece;2. Centre for Research & Development of Advanced Materials (CERDAM), Aristotle University of Thessaloniki (AUTH) and Texas A&M Engineering Experiment Station (TEES), Centre for Interdisciplinary Research and Innovation, 10th km Thessaloniki-Thermi road, 57001, Thessaloniki, Greece;1. Key Laboratory of Micro-systems and Micro-structures Manufacturing of Ministry of Education, China, Harbin Institute of Technology, Harbin, Heilongjiang 150001, China;2. Center for Precision Engineering, Harbin Institute of Technology, Harbin, Heilongjiang 150001, China;3. College of Precision Instruments and Optoelectronics Engineering, Tianjin University, Tianjin 300072, China
Abstract:Blasting erosion arc machining (BEAM) introduces a high-efficiency and low-cost machining technique in dealing with difficult-to-cut materials. Despite its high machining efficiency, the machined surface is quite rough. It leads to an excessive allowance for subsequent processing. This paper presents an optimized tool electrode design that enables an enhanced hybrid arc breaking mechanism. Both flow field simulation and machining test verify that the optimized electrode can guarantee a much better gap flow field and debris expelling effect. The corresponding machined surface is significantly improved in aspects of surface roughness, smoothness, uniformity, recast layer as well as heat affected zone.
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