Physical modeling of gas/liquid mass transfer in a gas stirred ladle

The absorption of gas through the plume eye and of an injected gas in a steelmaking ladle process was investigated, using a physical model of CO₂ absorption into a NaOH solution. The results show that the inert gas escaping through the plume eye is ineffective in protecting the bath from the atmosphere, and placing an oil layer (simulated slag) decreases the absorption rate significantly. Increasing the flow rate of the inert gas not only exposes more of the liquid surface to the CO₂ atmosphere, but also increases the mass transfer coefficient at the surface. The overall mass transfer between an injected CO₂ gas and NaOH solution includes the mass transfer through the surface of the bath as well as the mass transfer in the bubble dispersion zone. The difference between the mass transfer in the bubble dispersion zone and the overall mass transfer was found to be significant for relatively low gas flow rates. The mass transfer coefficient of CO₂ in the bubble dispersion zone was estimated using available information regarding the bubble size and velocity. Mass transfer coefficient estimated for the constant bubble frequency regime shows a dependence on gas flow rate. However, if a constant characteristic size of bubbles is assumed as an alternative approach, the mass transfer coefficient is independent of the gas flow rate.