Quality attributes of shredded carrot (Daucus carota L. cv. Nantes) as affected by alternative decontamination processes to chlorine

The effects of alternative decontamination processes to chlorine: ozonated-water (1 ppm/5 min), hot water (100 °C/45 s) and ultrasonication (45 kHz/1 min), applied pre- or post-cut in the technological diagram of minimal processing of carrots were tested. Ultrasonication in chlorinated-water and thermo-ultrasonication as combined processes applied just in pre-cut carrot were also tested. The initial microbial load reduction, soluble solids content, pH and sensorial attributes of shredded carrot just after processing were evaluated. Decontamination processes applied on pre-cut carrot provided maintenance of fresh-like sensorial quality, regardless the type of treatment, due to diminished leaching phenomena which is critical for shredded carrot. Chlorination, ozonization and ultrasonication achieved ca. 1 Log₁₀ reduction of initial microbial load. No additional decontamination effect in combined processes was observed. The use of heat in pre-cut carrot proved to be the most efficient process regarding microbial reduction (3 Log₁₀ units) providing, as well, an acceptable fresh-like quality product.Industrial relevanceThe major constraint for marketability of minimally processed shredded carrot is its limited shelf-life due to rapid microbial growth and colour loss (decrease of orange intensity and/or whitening of the shreds). These questions arise from the practical experience of a fresh-cut industry directly involved in the R&D research project which supported this study. Chlorine solutions have been widely used to sanitize fruit and vegetables in the fresh-cut industry. However, reduced microbiological efficiency allied to the eventual formation of carcinogenic chlorinated compounds pointed out the need for alternative methodologies. The present work aimed the evaluation of clean alternative decontamination processes applied both to pre- and post-cut carrot for the production of shredded carrot, operating under conditions of industrial practice at pilot-plant scale.