Preparation and characterization of LaCrO3 and Cr2O3 methane combustion catalysts supported on LaAl11O18- and Al2O3-coated monoliths

A series of LaAl₁₁O₁₈- and Al₂O₃-supported LaCrO₃ and Cr₂O₃ combustion catalysts was prepared. Different active phase–support combinations were prepared and applied to cordierite monoliths. The washcoat materials were aged in flowing humid air at temperatures between 1100°C and 1400°C, after which they were characterized by BET, XRD, TPR, and EDS. The monolith catalysts were evaluated in methane combustion. The presence of an active phase retarded sintering of the Al₂O₃ support, whereas the active phase slightly decreased the thermal stability of LaAl₁₁O₁₈. X-ray measurements revealed extensive interaction between support and active phase in the washcoat materials. A substituted perovskite, LaCr_1?xAl_xO₃, is proposed to be formed in nearly all samples containing both lanthanum and chromium. The accessibility of chromium decreased rapidly after aging. The activities of the Al₂O₃-supported catalysts were higher than of those supported on LaAl₁₁O₁₈, which was related to the higher surface area of the former.