Processing and Mechanical Properties of Al2O3/Ni3Al Composites with Interpenetrating Network Microstructure

Composites with microstructures of interpenetrating networks were manufactured by gas pressure infiltration of Ni₃Al into porous preforms of aluminum oxide. Composites with Ni₃Al contents of between 15% and 30% by volume were made and evaluated mechanically at temperatures between room temperature and 1000°C. The fracture strength, the fracture toughness, Young's modulus, and the thermal expansion coefficient were measured for each composite and test condition and were correlated with the microstructures of the composites. Composites with low Ni₃Al contents had strengths below 400 MPa, presumably due to microcracking along the interface between the Ni₃Al and the Al₂O₃. The composite with the highest content of Ni₃Al, 30 vol%, had a mean fracture strength of 675 ± 16 MPa, a Weibull modulus of 23.9, and a room-temperature toughness of 9.2 ± 0.5 MPa·m^1/2.