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Microstructure and mechanical properties of TaC ceramics with 1–7.5 mol% Si as sintering aid
Authors:Guihong Geng  Limeng Liu  Yujin Wang  Wanxiu Hai  Wenzhou Sun  Yuhong Chen  Laner Wu
Affiliation:1. School of Materials Science and Engineering, Beifang University of Nationalities, Yinchuan, China;2. School of Materials Science and Engineering, Harbin Institute of Technology, Harbin, China
Abstract:Metallic Si as sintering aid was effective in densifying tantalum carbide ceramic (TaC) by spark plasma sintering (SPS) at 1700°C. Full density was reached at 5.0 mol% Si addition (equivalent to 1.088% Si in weight) and above. Enhanced densification of TaC ceramic with Si was associated with decrease in oxygen content from ~0.24 wt% in TaC powder to ~0.03 wt% in consolidated specimen. Rest of the oxygen species was collected at multigrain conjunctions to form SiO2‐based liquid at high temperatures. Upon cooling, Ta, Si, O, and C dissolving in the liquid precipitated minor phases of TaSix and SiC of low concentrations. Microstructure of TaC ceramics was refined by the Si addition, with average grain size decreasing from 11±8 μm at 1.0 mol% Si to 3±2 μm at 7.5 mol% Si addition. Ta solute in SiC and Si solute in TaC were evidenced. TaC ceramic containing 7.5 mol% Si had a relatively good flexural strength and fracture toughness of 646±51 MPa and 5.0 MPa·m1/2, respectively.
Keywords:densification  mechanical properties  microstructure  tantalum/tantalum compounds
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