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PMMA/PC复合平板叠层注射压缩成型翘曲变形计算模拟
引用本文:孙琦伟,陈宇宏,董书源,郎建林,周晓伟,张云. PMMA/PC复合平板叠层注射压缩成型翘曲变形计算模拟[J]. 中国塑料, 2021, 35(4): 53-59. DOI: 10.19491/j.issn.1001-9278.2021.04.010
作者姓名:孙琦伟  陈宇宏  董书源  郎建林  周晓伟  张云
作者单位:1.中国航发北京航空材料研究院透明件研究所,北京 1000952.吉林大学数学学院,长春 1300123.华中科技大学材料成型及模具技术国家重点实验室,武汉 430074
摘    要:建立了一种基于注射成型模拟软件Moldflow和有限元软件ABAQUS联合计算模拟的方法,以用于分析聚甲基丙烯酸甲酯/聚碳酸酯(PMMA/PC)复合平板叠层注射压缩成型的翘曲变形.通过两步法完成翘曲变形的数值模拟:首先采用Moldflow软件对叠层注射压缩成型进行充填、保压和模具内冷却分析;然后将Moldflow获得的...

关 键 词:叠层注射压缩成型  翘曲  模拟  聚甲基丙烯酸甲酯  聚碳酸酯
收稿时间:2020-11-23

Warpage Simulation of Overmolding Injection Compression Molded PMMA/PC Composite Panels
SUN Qiwei,CHEN Yuhong,DONG Shuyuan,LANG Jianlin,ZHOU Xiaowei,ZHANG Yun. Warpage Simulation of Overmolding Injection Compression Molded PMMA/PC Composite Panels[J]. China Plastics, 2021, 35(4): 53-59. DOI: 10.19491/j.issn.1001-9278.2021.04.010
Authors:SUN Qiwei  CHEN Yuhong  DONG Shuyuan  LANG Jianlin  ZHOU Xiaowei  ZHANG Yun
Affiliation:1.Institute of Transparency,Beijing Institute of Aeronautical Materials,Beijing 100095,China2.School of Mathematics,Jilin University,Changchun 130012,China3.State Key Lab of Mold&Die Technology,Huazhong University of Science and Technology,Wuhan 430074,China
Abstract:A joint simulation method was established on the basis of the Moldflow and ABAQUS softwares to analyze the warpage of overmolding injection-compression molded PMMA/PC composite panels.The numerical simulation of the warpage was carried out through a two-step method.The filling,packing and cooling stages during the overmolding in-jection compression molding process were first analyzed by the Moldflow software.The temperature field of the demol-ded part and the grid file obtained from the Moldflow analysis were then imported into the ABAQUS software to calcu-late the warpage when the composite panels were completely cooled to room temperature after demolding.The warpage resulting from the stress release and complete cooling were linearly added to obtain the final value.Meanwhile,the war-page of the part was measured through an injection-molding experiment.The results indicated that the joint simulation was in good agreement with the experimental results.
Keywords:overmolding injection compression molding  warpage  simulation  polymethylmethacrylate  polycarbonate
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