Evaluation of alumina reinforced oil fly ash composites prepared by spark plasma sintering |
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Authors: | Sadaqat Ali Bilal Anjum Ahmed Hafiz Muzammil Irshad Akolade Idris Bakare Abbas Saeed Hakeem Muhammad Qamaruddin Muhammad Ali Ehsan Sameer Ali Muhammad Umar Azam |
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Affiliation: | 1. Mechanical and Energy Engineering Department, College of Engineering, Imam Abdulrahman bin Faisal University, Dammam, Saudi Arabia;2. Department of Mechanical Engineering, College of Electrical and Mechanical Engineering, National University of Sciences and Technology, Islamabad, Pakistan;3. Faculty of Materials and Chemical Engineering, Ghulam Ishaq Khan Institute of Engineering Sciences and Technology, Khyber Pakhtunkhwa, Pakistan;4. Center of Excellence in Nanotechnology, King Fahd University of Petroleum & Minerals, Dhahran, Saudi Arabia;5. Department of Nanoscience and Nanotechnology, University of Siegen, Siegen, Germany;6. Department of Chemical Engineering, University of Gujrat, Gujrat, Pakistan;7. Department of Mechanical Engineering, Khalifa University of Science and Technology, Abu Dhabi, UAE |
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Abstract: | The thermomechanical behavior of micro/nano-alumina (Al2O3) ceramics reinforced with 1-5 wt.% of acid-treated oil fly ash (OFA) was investigated. Composites were sintered using spark plasma sintering (SPS) technique at a temperature of 1400°C by applying a constant uniaxial pressure of 50 MPa. It was evaluated that the fracture toughness of micro- and nanosized composites improved in contrast with the monolithic alumina. Highest fracture toughness value of 4.85 MPam1/2 was measured for the nanosized composite reinforced with 5 wt.% OFA. The thermal conductivity of the composites (nano-/microsized) decreased with the increase in temperature. However, the addition of OFA (1-5 wt.%) in nanosized alumina enhanced the thermal conductivity at an evaluated temperature. Furthermore, a minimum thermal expansion value of 6.17 ppm*K−1 was measured for nanosized Al2O3/5 wt.% OFA composite. Microstructural characterization of Al2O3-OFA composites was done by x-ray diffraction and Raman spectroscopy. Oil fly ash particles were seen to be well dispersed within the alumina matrix. Moreover, the comparative analysis of the nano-/microsized Al2O3/OFA composites shows that the mechanical and thermal properties were improved in nanosized alumina composites. |
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Keywords: | alumina oil fly ash refractory spark plasma sintering thermomechanical properties |
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