Reaction mechanisms,resultant microstructures and tensile properties of Al-based composites fabricated in situ from Al-SiO2-Mg system

Reaction mechanisms, microstructures and tensile properties of the aluminum matrix composites made from Al-SiO₂-Mg system were investigated. When the temperature increased from room temperature to around 761 K, Mg dissolved into Al to form Mg-Al alloy. As the temperature increased to about 850 K, the remaining Mg reacted with SiO₂ to form MgO, Mg₂Si and Si as expressed in step reaction I: 6Mg + 2SiO₂ → 4MgO + Mg₂Si + Si. Finally, with a further increase in temperature, the remaining SiO₂ reacted with Al to produce Al₂O₃ and Si, while MgO reacted with Al₂O₃ to form MgAl₂O₄ as expressed in step reaction II: 4Al + 3SiO₂ + 2MgO → 2MgAl₂O₄ + 3Si. The Si also dissolved into matrix Al to form Al-Si alloy. Accordingly, its reaction process consisted of two steps and their apparent activation energies were 218 kJ/mol and 192 kJ/mol, respectively. As compared to the composites prepared by Al-SiO₂ system, its density increased from 2.4 to 2.6 g/cm³, and its tensile strength and elongation increased from 165 MPa and 3.95% to 187 MPa and 7.18%, respectively.