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Effects of oxide thickness, Al2O3 interlayer and interface asperity on residual stresses in thermal barrier coatings
Authors:X.C. Zhang   B.S. Xu   H.D. Wang  Y.X. Wu
Affiliation:aState Key Laboratory of Metal Matrix Composites, Shanghai Jiaotong University, Shanghai 200030,China;bNational Key Laboratory for Remanufacturing, Beijing, 100072,China
Abstract:During high temperature operation, the thermally grown oxide (TGO) usually forms along the bondcoat/topcoat interface in thermal barrier coating (TBC) and was characterized as a driving force for the failure of the coating system. The effects of TGO thickness and Al2O3 interlayer applied as an oxygen barrier layer between the bondcoat and topcoat on the magnitude of residual stresses in TBC during cooling process were interpreted using concentric-circle model. The results were coupled with finite element method. The influences of interface asperity and interface topography on the distribution of residual stresses normal to interfaces in TBC were also discussed.
Keywords:Thermal barrier coatings   Residual stress   Concentric-circle model   Thermally grown oxide   Finite element method
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