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含埋藏球形缺陷管道蠕变裂纹萌生寿命的预测
引用本文:张文,荆洪阳,徐连勇,赵雷,韩永典. 含埋藏球形缺陷管道蠕变裂纹萌生寿命的预测[J]. 焊接学报, 2017, 38(2): 75-78
作者姓名:张文  荆洪阳  徐连勇  赵雷  韩永典
作者单位:1.天津大学 材料科学与工程学院, 天津 300072;天津市现代连接技术重点试验室, 天津 300072
基金项目:国家自然科学基金资助项目,"北洋青年学者"基金
摘    要:文中利用有限元方法,实现了高温条件下对含埋藏球形缺陷管道蠕变裂纹萌生时间的计算和预测,建立了108个有限元模型,涵盖了广泛的尺寸因素和载荷因素:3种径厚比(Ri/T),3种缺陷尺寸(a/T),3种缺陷位置(e/T)和4种内压(p).提出一个新的参量——平均等效应力,它不仅能够表征整个蠕变过程的应力状态,也能表征整个蠕变过程的损伤发展.通过非线性回归分别得到蠕变裂纹萌生时间与平均等效应力的函数关系以及径厚比(Ri/T),缺陷尺寸(a/T),缺陷位置(e/T)和内压(p)与平均等效应力的函数关系,从而得到各尺寸因素(Ri/T,a/T,e/T)和载荷因素(p)与裂纹萌生时间的函数关系,即蠕变裂纹萌生时间预测公式.

关 键 词:埋藏球形缺陷   平均等效应力   蠕变裂纹萌生时间预测公式
收稿时间:2015-01-18

Prediction of creep crack initiation time in steel pipes with embedded spherical defects
ZHANG Wen,JING Hongyang,XU Lianyong,ZHAO Lei and HAN Yongdian. Prediction of creep crack initiation time in steel pipes with embedded spherical defects[J]. Transactions of The China Welding Institution, 2017, 38(2): 75-78
Authors:ZHANG Wen  JING Hongyang  XU Lianyong  ZHAO Lei  HAN Yongdian
Affiliation:1.School of Materials Science and Engineering, Tianjin University,Tianjin 300072, China;Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300072, China2.School of Materials Science and Engineering, Tianjin University,Tianjin 300072, China3.Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300072, China
Abstract:Creep crack initiation time (ti) of P92 pipes with embedded spherical defects was investigated by using finite element (FE) method. 108 models were built and they covered a wide variety of geometry factors such as inner radius to the wall thickness ratio (Ri/T), defect depth over the wall thickness ratio (a/T), ratio of the distance from the center of the defect to the inner surface of the pipe over the wall thickness (e/T) and loading factors (internal pressure (p)). A new parameter-Average Equivalent Stress (AES) was proposed to characterize the stress level and damage evolution throughout the whole creep process. The mathematic relationship between ti and AES and that between Ri/T, a/T, e/T and AES were obtained by nonlinear regression. Finally, the proposed prediction functions for creep crack initiation time was deduced from the above functions.
Keywords:embedded spherical defects  average equivalent stress  prediction functions for creep crack initiation time
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