| Abstract: | A new concept of density‐based phase separation for the preparation of asymmetric membranes from polyethylene (PE) blended with liquid poly(dimethyl siloxane) (PDMS) has been tried. The PE/PDMS membranes were prepared via high‐temperature solution casting. The purpose of incorporating PDMS was to utilize its flexibility, relatively high density in comparison with PE, and dissolution in common solvent for the formation of asymmetric PE/PDMS membranes. The study has been carried out with 1.25, 2.5, 5, and 10% (v/w) loading of PDMS. A host of techniques were used to study morphology of PE/PDMS blend membranes. The membranes show nodular structure on surfaces in contact with solvent vapor environment, whereas the opposite surfaces have smoother texture devoid of nodules. Although differential scanning calorimetric (DSC) melting endotherms indicate enhancement of crystallinity with PDMS addition, chemical etching and subsequent scanning electron microscopic (SEM) observations show increasingly ordered spherulitic pattern on individual nodules with the incorporation of PDMS up to 2.5%. The density of the films also increases with the addition of PDMS as compared to the control. ATR‐FTIR data revealed asymmetric distribution of PDMS in membranes with more PDMS retention toward lower surface of membranes. Membrane cross sections were indicative of graded porosity with increasing pore size toward the bottom surface of membranes. The results were explained in terms of density‐based phase separation.© 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91:2278–2287, 2004 |
