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全钢载重子午线轮胎0°带束层散线原因分析及改善措施
引用本文:张明,纪雪华,吕春军,吕微雅,侯丹丹,徐晓鹏,王建兵. 全钢载重子午线轮胎0°带束层散线原因分析及改善措施[J]. 轮胎工业, 2024, 44(8): 0495-0497
作者姓名:张明  纪雪华  吕春军  吕微雅  侯丹丹  徐晓鹏  王建兵
作者单位:中策橡胶集团股份有限公司,中策橡胶集团股份有限公司,中策橡胶集团股份有限公司,中策橡胶集团股份有限公司,中策橡胶集团股份有限公司,中策橡胶集团股份有限公司,中策橡胶集团股份有限公司
摘    要:分析全钢载重子午线轮胎0°带束层散线缺陷发生的原因,通过有限元仿真方法模拟轮胎成型过程中胎面辊压对0°带束层帘线末端散线位置橡胶的影响。通过优化成型辊压参数,减小0°带束层帘线末端散线位置橡胶的应变,使轮胎0°带束层散线缺陷发生率由0.4%降低到0.18%,在提高轮胎质量的同时也创造了良好的经济效益。

关 键 词:全钢载重子午线轮胎;0°带束层;散线;胎面辊压;工艺优化;有限元仿真
收稿时间:2024-02-27
修稿时间:2024-02-27

Analysis and Improvement Measures for Loose Lines in 0° Belt of All-steel Truck and Bus Radial Tire
ZHANG Ming,JI Xuehu,LYU Chunjun,LYU Weiy,Hou Dandan,XU Xiaopeng and WANG Jianbing. Analysis and Improvement Measures for Loose Lines in 0° Belt of All-steel Truck and Bus Radial Tire[J]. Tire Industry, 2024, 44(8): 0495-0497
Authors:ZHANG Ming  JI Xuehu  LYU Chunjun  LYU Weiy  Hou Dandan  XU Xiaopeng  WANG Jianbing
Affiliation:Zhongce Rubber Group Co,Ltd,Zhongce Rubber Group Co,Ltd,Chongce Rubber Group Co.,Ltd,Zhongce Rubber Group Co.,Ltd,Zhongce Rubber Group Co,Ltd,Zhongce Rubber Group Co.,Ltd,Zhongce Rubber Group Co,Ltd
Abstract:The reasons for the loose lines in 0° belt of all-steel truck and bus radial tire was analyzed,and the effect of rolling tread on the rubber at the loose line position of the 0° belt cord end was simulated during the tire building process through finite element simulation.By optimizing the building rolling parameters to reduce the strain of the rubber at the 0° belt cord end,the occurrence rate of loose line defects in 0° belt of the tire was reduced from 0.4% to 0.18%,which could not only improve the quality of the tire,but also create good economic benefits.
Keywords:all-steel truck and bus radial tire;0° belt;loose line;rolling tread;process optimization;finite element simulation
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