Surface defect detection of voltage-dependent resistors using convolutional neural networks

Surface defect detection is an important way to improve the production quality of voltage-dependent resistors (VDRs). To improve the accuracy and efficiency of VDR surface quality detection, an end-to-end surface quality detection method based on deep convolutional neural networks (CNNs) was proposed. The method includes four stages: data preparation, convolution neural network design, CNN training, and testing. First, images of VDRs were acquired from three perspectives, i.e., the front, back, and side, and then training, validation and testing sets were obtained. Second, the proposed CNN models for VDR surface defect detection were constructed. Third, during the training stage, the images with class labels from the established training sets were input to the proposed network for training and validation. Finally, in the testing stage, test images from a total of 408 samples of two VDR models were used to test the trained network. The sensitivity, specificity, accuracy, precision and F measure of the proposed algorithm were compared with those of state-of-the-art methods, and the experimental results showed that the proposed method has a high recognition speed and accuracy and meets the requirements of online real-time detection.