| Abstract: | Optical pick‐up lenses are used in optical storage devices such as CD, DVD, and Blu‐Ray Disc. The production of such lenses is based on UV‐induced polymerization of a mixture of a dimethacrylate monomer and an initiator on a spherical glass substrate. The shape of the polymer layer is defined with an aspherical transparent mold. This means that the coating is completely surrounded by glassy materials during processing. Raman spectroscopy is applied in situ to monitor the polymerization reaction under conditions that closely resemble the actual production process. As a result improvements can be made to the reaction conditions if necessary. Data are compared to results obtained with IR spectroscopy in an off‐line approach. The value of the in situ characterization using Raman spectroscopy is illustrated by the observation that contrary to expectation, the local rate of polymerization is not influenced by shrinkage effects caused by local variations in volume relaxation in the wedge‐shaped sample volume. Instead, even quartz glass mold plates with a thickness of 30 times that of liquid monomer were deformed to accommodate for thermodynamically required volume shrinkage. The assumption of isochoric polymerization in a confined volume turned out to be incorrect. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1287–1295, 2006 |
