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基于X射线图像处理的单搭接焊缝缺陷识别
引用本文:迟大钊, 马子奇, 程怡, 王梓明, 唐自衡. 基于X射线图像处理的单搭接焊缝缺陷识别[J]. 焊接, 2019, (8). DOI: 10.12073/j.hj.20190514002
作者姓名:迟大钊  马子奇  程怡  王梓明  唐自衡
作者单位:哈尔滨工业大学先进焊接与连接国家重点实验室;上海航天设备制造总厂有限公司
基金项目:国家自然科学基金(51375002);上海航天科技创新基金(SAST2017-063)
摘    要:钢板单搭接焊缝区厚度的变化,使其对应的X射线图像灰度连续变化。这给基于图像阈值分割处理的缺陷识别带来困难。为了解决这一问题,文中给出一种基于X射线图像背景去除的缺陷识别方法。首先对待处理的X射线数字化图像进行噪声抑制,并利用模拟图像背景获得前景图像;然后对前景图像进行基于迭代阈值法的图像分割,提取缺陷目标;最后采用数学形态学处理,实现缺陷自动识别。结果表明所提方法能有效识别钢板单搭接焊缝中的气孔缺陷。

关 键 词:单搭接焊缝  X射线  数字图像处理  缺陷识别
收稿时间:2019-05-14

Defect detection method for a single lap joint based on X-ray image processing
Chi Dazhao,Ma ziqi,Cheng Yi,Wang Ziming,Tang Ziheng. Defect detection method for a single lap joint based on X-ray image processing[J]. Welding & Joining, 2019, 0(8): 1-4,I0024. DOI: 10.12073/j.hj.20190514002
Authors:Chi Dazhao  Ma ziqi  Cheng Yi  Wang Ziming  Tang Ziheng
Affiliation:(State Key Laboratory of Advanced Welding and Joining,Harbin Institute of Technology,Harbin 150001,China;Shanghai AerospaceEquipments Manufacturer Co.Ltd.Shanghai 200245,China)
Abstract:The continuous change of the wall thickness for the lap joint workpiece brings about the very different gray levels in X-ray background image.So it is difficult to automatically recognize defects using digital image processing method in X-ray image.In this paper,a method based on X-ray background image removal was presented to solve the problem above mentioned.Firstly,image noise suppression is carried on using Wavelet.Secondly,according to the X-ray image character,background image is calculated.And using the designed background image,the front image can be obtained.Then the front image is segmented using iterative threshold method.At last mathematical morphology based image processing method is carried on.The results show that the proposed method can automatically recognize the gas pores in single lap joint.
Keywords:single lap joint  X-ray  digital image processing  defect detection
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