Production of new titanium alloy for orthopedic implants

The beta titanium alloys is one of the most promising groups of the titanium alloys. This fact is due to the good formability, mechanical properties and potential applications; moreover, these alloys present the highest level of mechanical, fatigue and corrosion resistance. The beta titanium alloys present the lowest elastic modulus, an interesting property for orthopedic implants. A β alloy recently developed for this application is Ti–35Nb–7Zr–5Ta. In this work, the alloy was produced by powder metallurgy, unique available alternative for obtaining parts with porous structure (until 50% of porosity), that is one important characteristic for the osteointegration. The Ti–35Nb–7Zr–5Ta samples were manufactured by blended elemental method from a sequence of uniaxial and cold isostatic pressing with subsequent densification by sintering among 900 at 1700 °C, in vacuum. The objective of this work is the analysis of alloy microstructural evolution from the elemental powders dissolution under the increase of the sintering temperature. The alloy was characterized by scanning electron microscopy, X-ray diffraction and Vickers microhardness measurements. Density was measured by Archimedes method. The results show that a β-homogeneous microstructure is obtained in the whole sample with the increase of sintering temperature. With the beginning of the β-stabilizers (Nb and Ta) dissolution, at low sintering temperatures, there is the formation of an intermediary Widmanstätten (α+β) phase.