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16t大型热模锻锤锤杆断裂原因分析
引用本文:程里,杨萍.16t大型热模锻锤锤杆断裂原因分析[J].理化检验(物理分册),2009,45(2).
作者姓名:程里  杨萍
作者单位:程里,CHENG Li(重庆工学院,材料科学与工程学院,重庆,400050);杨萍,YANG Ping(重庆长征重工有限责任公司,重庆,400083)  
摘    要:大型模锻锤杆在锻击机车传动盘时连续出现早期断裂.采用化学成分分析、锤杆表面磨损现象分析、宏观断口分析、硬度检测和显微组织分析等方法,并结合锻造工艺对断裂锤杆进行了综合分析.结果表明:由于锤杆的硬度参数选择偏低,制造过程中存在一定的组织缺陷,同时由于锤杆恶劣的受力条件,导致锤杆在使用过程中出现粘着磨损疲劳断裂.

关 键 词:16t大型热模锻锤  锤杆  粘着磨损  疲劳断裂

Failure Analysis of 16 t Heavy-duty Drop Hammer Rod
CHENG Li,YANG Ping.Failure Analysis of 16 t Heavy-duty Drop Hammer Rod[J].Physical Testing and Chemical Analysis Part A:Physical Testing,2009,45(2).
Authors:CHENG Li  YANG Ping
Affiliation:1.College of Materials Science and Engineering;Chongqing Institute of Technology;Chongqing 400050;China;2.Chongqing Changzheng Heavy-duty Industry Company Limited;Chongqing 400083;China
Abstract:Early and continuous fatigue failure of 16 t heavy-duty drop hammer rods happened in forging transmission pan,and fracture reasons were analyzed by means of chemical compositions analysis,surface abrasion test and macro fracture analysis,hardness measurement,metallographic examination,and combining with forging technical process.The results shows that agglutionate fatigue failure were resulted from illogical hardness parameters,microstructure defect and bad stress condition.
Keywords:16 t heavy-duty die forging hammer  hammer rod  agglutinate abrasion  fatigue failure  
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