Mechano-chemical synthesis of manganese borohydride (Mn(BH4)2) and inverse cubic spinel (Li2MnCl4) in the (nLiBH4 + MnCl2) (n = 1, 2, 3, 5, 9 and 23) mixtures and their dehydrogenation behavior

Manganese borohydride (Mn(BH₄)₂) was successfully synthesized by a mechano-chemical activation synthesis (MCAS) from lithium borohydride (LiBH₄) and manganese chloride (MnCl₂) by applying high energy ball milling for 30 min. For the first time a wide range of molar ratios n = 1, 2, 3, 5, 9 and 23 in the (nLiBH₄ + MnCl₂) mixture was investigated. During ball milling for 30 min the mixtures release only a very small quantity of H₂ that increases with the molar ratio n but does not exceed ∼0.2 wt.% for n = 23. However, longer milling duration leads to more H₂ released. For the equimolar ratio n = 1 the principal phases synthesized are Li₂MnCl₄, an inverse cubic spinel phase, and the Mn(BH₄)₂ borohydride. For n = 2 a LiCl salt is formed which coexists with Mn(BH₄)₂. With the n increasing from 3 to 23 LiBH₄ is not completely reacted and its increasing amount is retained in the microstructure coexisting with LiCl and Mn(BH₄)₂. Gas mass spectrometry during Temperature Programmed Desorption (TPD) up to 450 °C shows the release of hydrogen as a principal gas with a maximum intensity around 130–150 °C accompanied by a miniscule quantity of borane B₂H₆. The intensity of the B₂H₆ peak is 200–600 times smaller than the intensity of the corresponding H₂ peak. In situ heating experiments using a continuous monitoring during heating show no evidence of melting of Mn(BH₄)₂ up to about 270–280 °C. At 100 °C under 1 bar H₂ pressure the ball milled n = 2 and 3 mixtures are capable of desorbing quite rapidly ∼4 wt.% H₂ which is a very large amount of H₂ considering that the mixture also contains 2 mol of LiCl salt. The H₂ quantities experimentally desorbed at 100 and 200 °C do not exceed the maximum theoretical quantities of H₂ expected to be desorbed from Mn(BH₄)₂ for various molar ratios n. It clearly confirms that the contribution from B₂H₆ evolved is negligibly small (if any) when desorption occurs isothermally in the practical temperature range 100–200 °C. It is found that the ball milled mixture with the molar ratio n = 3 exhibits the highest rate constant k and the lowest apparent activation energy for dehydrogenation, E_A ∼ 102 kJ/mol. Decreasing or increasing the molar ratio n below or above 3 increases the apparent activation energy. Ball milled mixtures with the molar ratio n = 2 and 3 discharge slowly H₂ during storage at room temperature and 40 °C. The addition of 5 wt.% nano-Ni with a specific surface area of 60.5 m²/g substantially enhances the rate of discharge at 40 °C.