Study of potential leakage on several stressed fittings for hydrogen pressures up to 700 bar

In order to improve risk analyses and influence the design of the future H₂ systems, an experimental study on “real” leaks qualification and quantification was performed. In H₂ energy applications, fittings appeared as a significant leakage potential and subsequently explosion and flame hazards. Thus, as a part of the “Horizon Hydrogène Energie” French program, four kinds of commercial fittings usually employed on H₂ systems were tested thanks to a new high pressure test bench – designed, setup and operated by INERIS – allowing experiments to be led for H₂ pressures until 700 bar. The fittings underwent defined stresses representative of H₂ systems lifetime and beyond. The associated leaks – when existing – are characterized in terms of flow rate.