Shape measurement based on fiber-optic technique for complex internal surface

Reverse engineering based on fiber-optic technique is a very new topic in CAD/CAM fields. A novel single-mode fiber-optic sensor is presented based on the principle of beam reflection to implement the digitizing of complex surface shape. The fibers in the sensor probe are arranged like a spoke with eight symmetrically cross-arranged receiving fibers and one centered emitting fiber. Thus, the sensor can compensate for the offsets caused by fluctuations of surface reflectivity and light power and is fit for application under rough and formidable conditions with noncontact, fast shape measurement. A prototype was developed based on the simulation results to verify the feasibility. With the GRIN lens on the exit end of the single-mode emitting fiber, the lateral resolution was greatly improved compared with former multimode fiber-optic displacement sensors. Preliminary experiments indicated that the estimated uncertainty of displacement measurement was better than ±2 μm, and the uncertainty of ±5.6 μm can be obtained when measuring a MJ20×1.5 thread.