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铝电解槽节能潜力分析与应用实践
引用本文:张阳,张亚楠,方斌,梁贵生,王俊青.铝电解槽节能潜力分析与应用实践[J].有色金属(冶炼部分),2023(8):43-49.
作者姓名:张阳  张亚楠  方斌  梁贵生  王俊青
作者单位:中国铝业连城分公司;中铝郑州有色金属研究院有限公司
基金项目:2021年中国铝业股份有限公司科技研发项目(中铝股份科发字[2021]214号)
摘    要:铝电解槽的电能消耗量与平均电压和电流效率两个因素有关,降低槽电压或者提高电流效率,可降低铝电解槽直流电耗。通过系统测试系列电解槽电压平衡、能量平衡、电流效率,深入挖掘分析,提出了节能降耗技术措施。通过2台试验槽工业试验表明,试验槽平均电压3.819 V,电流效率92.89%,吨铝直流电耗12 251 kWh。与系列电解槽相比,平均电压降低99 mV,电流效率提高1个百分点,吨铝直流电耗降低455 kWh,节能效果显著。

关 键 词:铝电解  直流电耗  电压平衡  能量平衡
收稿时间:2023/5/8 0:00:00
修稿时间:2023/5/10 0:00:00

Energy Saving Potential Analysis and Application Practice of Aluminum Electrolysis Cells
ZHANG Yang,ZHANG Ya-nan,FANG BIN,LIANG Gui-sheng,WANG Jun-qing.Energy Saving Potential Analysis and Application Practice of Aluminum Electrolysis Cells[J].Nonferrous Metals(Extractive Metallurgy),2023(8):43-49.
Authors:ZHANG Yang  ZHANG Ya-nan  FANG BIN  LIANG Gui-sheng  WANG Jun-qing
Affiliation:Liancheng Branch of Chalco;Zhengzhou Non-ferrous Metals Research Institute Co. Ltd of CHALCO
Abstract:The electrical energy consumption of aluminum electrolysis cells is related to two factors: average voltage and current efficiency. Reducing the cell voltage or improving current efficiency can reduce the DC power consumption of aluminum electrolysis cells. Through systematic test of voltage balance, energy balance and current efficiency of a series of electrolytic cell, and in-depth analysis, the technical measures of energy saving and consumption reduction were put forward. The industrial test of two test tanks shows that the average voltage of the test tank is 3.819 V, the current efficiency is 92.89%, and the DC power consumption per ton of aluminum is 12 251 kWh. Compared with the series electrolytic cell, the average voltage is reduced by 99 mV, the current efficiency is increased by 1 percentage point, the DC power consumption per ton of aluminum is reduced by 455 kWh, and the energy saving effect is remarkable.
Keywords:aluminum electrolysis  DC power consumption  voltage balance  energy balance
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