Acoustic emission monitoring of ZB-1 intermediate scale vessel test

A program to develop the use of acoustic emission (AE) flaw detection methods for continuous surveillance of reactor pressure boundaries is in process in the United States. Evaluation of laboratory developed relationships for data verification and interpretation was performed by participation in a German intermediate scale vessel (ZB-1) test. The test sequence consisted of repeated blocks of a hydrostatic test followed by two sets of cyclic loading at different R-ratios. Testing was performed in cooperation with the German Materialprüfungsanstalt at the Grosskraftwerk facility in Mannheim, West Germany. This paper discusses preliminary results obtained during the first half of the test which was performed at 70°C. The AE system detected crack growth from machined flaws and also spontaneous crack growth in a fabrication weld. AE signals from cracking were consistently high amplitude and occurred at or near peak load. Crack growth rates estimated from AE data were consistent with values derived from crackopening-displacement gauges. The test produced unique and important data needed to develop reliable application of AE methods for continuous monitoring of reactor pressure systems.