超声珩齿指数型变幅器的动力学特性

超声振动可以有效地减小珩磨力,超声空化现象与切削液的共同作用对珩磨轮实现实时动态清洗,从而减小珩磨轮堵塞、提高加工效率,超声和珩齿进行复合加工是一种应用前景良好的齿轮精加工方法.超声珩齿的加工对象--齿轮,是一类特殊负载(直径大,厚度小),且对振动系统的加工频率影响大,在超声振动系统设计时,必须将变幅杆和齿轮组成变幅器进行全面考虑.鉴于此,根据应力耦合,将齿轮作为圆盘,采用指数型变幅杆,推导频率方程,对变幅杆的设计长度和变幅器振动频率进行数值分析,发现变幅杆的共振频率恰好是变幅器的失谐频率,变幅器的共振频率与变幅杆的固有频率也不相同,这能够为超声珩齿变幅器的设计提供理论依据.

DYNAMICAL CHARACTERISTICS OF EXPONENTIAL TRANSFORMER IN GEAR HONING

Ultrasonic vibration can reduce honing forces effi-ciently and ultrasonic cavitation and machining liquid can real-ize real-time dynamic washing, which decrease the jam of hon-ing wheel and increase the honing efficient, so the composition of ultrasonic machining and gear honing is a fine machining of gears with good application future. The gears with big diameter, thickness, which are machined by ultrasonic honing, are special loads which influence the machining frequency of vibration system heavily, hence the horn and gear must be considered at same time while the vibration system is designed. The fre-quency equations are derived according to stress match, consid-ering gear as a thin bar and adopting exponential horn. Then the influences of vibration of transformer which consists of horn and gear are explored, which come from the length of horn and the machining frequency. It has been discovered that the reso-nance frequency of the horn is the detune one of transformer and the resonance frequency is not same as one of horn, which provide theoretical rules for transformer design.