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浸辊涂布涂层厚度在线检测平台的机理建模与设计
引用本文:包能胜,张雷雷,刘小山,林海彬,黄学佳.浸辊涂布涂层厚度在线检测平台的机理建模与设计[J].包装工程,2018,39(1):101-109.
作者姓名:包能胜  张雷雷  刘小山  林海彬  黄学佳
作者单位:汕头大学,汕头,515063;广东汕樟轻工机械股份有限公司,汕头,515063;汕头职业技术学院,汕头,515063
基金项目:国家自然科学基金(51275281);广东省高等学校产学研基地滚动项目(2013CXZDC009);汕头大学创新强校省级重大科研项目(2014KZDXM035);广东省科技计划(2016B020240001)
摘    要:目的研究实际涂布生产中涂层厚度的在线监测方法。方法以非牛顿流体为基础,对浸辊涂布过程进行数学推导和理论分析。结果小型浸辊涂布的涂布头实验平台可对涂布液转移过程中形成的弯月面以及浸辊上的涂层厚度进行图像分析处理。结论设计出了可以实时在线监控涂布设备的涂层厚度及质量的实验平台,能较好地应用在实际生产中。

关 键 词:浸辊涂布  机器视觉  弯月面  涂层厚度
收稿时间:2016/8/16 0:00:00
修稿时间:2018/1/10 0:00:00

Mechanism Modeling and Design of On-line Detection Platform of Immersion Roller Coating Thickness
BAO Neng-sheng,ZHANG Lei-lei,LIU Xiao-shan,LIN Hai-bin and HUANG Xue-jia.Mechanism Modeling and Design of On-line Detection Platform of Immersion Roller Coating Thickness[J].Packaging Engineering,2018,39(1):101-109.
Authors:BAO Neng-sheng  ZHANG Lei-lei  LIU Xiao-shan  LIN Hai-bin and HUANG Xue-jia
Affiliation:Shantou University, Shantou 515063, China,Shantou University, Shantou 515063, China,Shantou University, Shantou 515063, China,Guangdong Shanzhang Light Industry Machinery Co., Ltd., Shantou 515063, China and Shantou Polytechnic, Shantou 515063, China
Abstract:The work aims to study the on-line monitoring method for the coating thickness in the actual coating. Based on the non-Newtonian fluid, the mathematical derivation and theoretical analysis of immersion coating process were carried out. The coating head experimental platform for small-scale immersion roller coatings could analyze and process the images regarding the meniscus formed in the transfer process of coating solution and the coating thickness of immersion roller. The experimental platform that can monitor the coating thickness and quality of coating equipment on-line in real time is designed and it can be well applied in the actual production.
Keywords:immersion roller coating  machine vision  meniscus  coating thickness
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