Epitaxial growth of CoSi2 on Si(001) by reactive deposition epitaxy: Island growth and coalescence

Epitaxial CoSi₂ layers, which are phase pure but contain {111} twins, are grown on Si(001) at 700 °C by reactive deposition epitaxy. Transmission electron microscopy analyses show that the initial formation of CoSi₂(001) follows the Volmer-Weber mode characterized by the independent nucleation and growth of three-dimensional islands whose evolution we follow as a function of deposited Co thickness t_Co in order to understand the origin of the observed twin density. We find that there are two families of island shapes: inverse pyramids and platelets. The rectangular-based pyramidal islands extend along orthogonal 〈110〉 directions, bounded by four {111} CoSi₂/Si interfaces, and grow with a cube-on-cube orientation with respect to the substrate: (001)_CoSi2||(001)_Si and 100]_CoSi2||100]_Si. Platelet-shaped CoSi₂ islands are bounded across their long 〈110〉 directions by {111} twin planes (i.e. {111}(001)_CoSi2||{111}_Si) and their narrow 〈110〉 directions by {511}_CoSi2||{111}_Si interfaces. The top and bottom surfaces are {22¯1}, with {22¯1}_CoSi2||(001)_Si, and {1¯1¯1}, with {1¯1¯1}_CoSi2||{11¯1}_Si, respectively. The early stages of film growth (t_Co ≤ 13 Å) are dominated by the twinned platelets due to a combination of higher nucleation rates resulting from a larger number of favorable adsorption sites in the Si(001)2 × 1 surface unit cell and rapid elongation of the platelets along preferred 〈110〉 directions. However, at t_Co ≥ 13 Å island coalescence becomes significant as orthogonal platelets intersect and block elongation along fast growth directions. In this regime, where both twinned and untwinned island number densities have saturated, further island growth becomes dominated by the untwinned islands. A continuous epitaxial CoSi₂(001) layer, with a twin density of 2.8 × 10¹⁰ cm^− 2, is obtained at t_Co = 50 Å.