Sol-gel prepared Ni-alumina composite materials

The sol-gel method has been utilized for the preparation of dense, homogeneous ceramic-metal composites with up to 50% Ni in Al₂O₂. Examination by SEM and TEM shows that the materials consist of micrometre-size Al₂O₃ with metallic Ni in isolated regions from 50 m down to nanometre size. The density ranges from 97% (10% Ni) to 74% (50% Ni) of the theoretical number. The hardness decreases from 18 GPa for pure alumina to 10 GPa for alumina containing 50% Ni. The fracture toughness increases significantly from K _1c=3–4 MPa m^1/2 to K _1c=8.5 MPa m^1/2. The elastic and shear moduli decrease from E=400 GPa and G=160 GPa for pure alumina to E=320 GPa and G=135 GPa when containing 50% Ni. The electrical resistivity is 10⁶m with 10 to 40% Ni but decreases drastically at 50% Ni content.