基于DCS的自动灌装码拆垛循环控制系统设计

目的升级改进高岭土熟料的半自动生产流程。方法按照其生产工艺过程,基于DCS的控制方式设计由5个工位组成的全自动高岭土灌装码拆垛循环控制系统,包括空匣钵自动输送系统、生料高岭土自动灌装系统、高岭土包装物匣钵机器人码垛系统、匣钵垛高温烧制系统、成品垛自动机器人拆垛系统、成品高岭土自动回收料系统等。结果实现了高岭土生产过程的全自动化,减少了工人直接接触高温和风尘环境的机会。结论自动循环控制系统运行稳定可靠,减轻了工人的劳动强度,提高了生产效率。

Design of Automatic Filling-packaging-unstacking Cycle Control System Based on DCS

The aim of this study was to upgrade and improve the semi-automatic production process of kaolin grog. According to the production process, an automatic kaolin grog filling-packaging-unstacking cycle control system consisting of five steps was designed based on DCS control mode, including automatic conveying system of empty sagger, automatic filling system of raw kaolin, automatic robot palletizing system for kaolin packaging saggers, high-temperature sintering system for sagger piles, automatic robot unstacking system for product piles, and automatic recovery system for kaolin product. As a result, the full automation of kaolin production process was realized, and the direct exposure of workers to high temperature and dust environment was reduced. In conclusion, the automatic cycle control system was stable and reliable, and it reduced the labor intensity, improved the production efficiency.