Prediction of hopper discharge rate using combined discrete element method and artificial neural network

An Artificial Neural Network (ANN) was developed to predict the mass discharge rate from conical hoppers. By employing Discrete Element Method (DEM), numerically simulated flow rate data from different internal angles (20°–80°) hoppers were used to train the model. Multi-component particle systems (binary and ternary) were simulated and mass discharge rate was estimated by varying different parameters such as hopper internal angle, bulk density, mean diameter, coefficient of friction (particle-particle and particle-wall) and coefficient of restitution (particle-particle and particle-wall). The training of ANN was accomplished by feed forward back propagation algorithm. For validation of ANN model, the authors carried out 22 experimental tests on different mixtures (having different mean diameter) of spherical glass beads from different angle conical hoppers (60° and 80°). It was found that mass discharge rate predicted by the developed neural network model is in a good agreement with the experimental discharge rate. Percentage error predicted by ANN model was less than ±13%. Furthermore, the developed ANN model was also compared with existing correlations and showed a good agreement.