Alloying behaviour,thermal stability and phase evolution in quinary AlCoCrFeNi high entropy alloy

An equiatomic quinary AlCoCrFeNi high entropy alloy (HEA) has been synthesized by mechanical alloying. Milled powder after 30?h shows good chemical homogeneity and refined morphology with a mean particle size of ～4?μm. Solid solution phase with BCC crystal structure (a?=?2.89?±?0.02?Å) has been confirmed from XRD and transmission electron microscopy in the as-synthesized high entropy alloy. The milled alloy powder is not thermally stable. Differential scanning calorimetric (DSC) thermogram of 30?h milled powder exhibits the presence of a small peak at ～600?°C (873?K) with a thermal shift near the peak. This thermal shift indicates the diffusive type of phase transformation in this alloy while heating. The analysis of the in-situ heating X-ray diffraction patterns at various temperatures extends support to the diffusive nature of the phase transformation. Upon heat treatment, the disordered BCC solid solution phase partially transforms to Ni₃Al prototype L1₂ phase which precipitates at a lower temperature (350?°C (623?K)) as observed by in-situ XRD experiments. However, at high temperature annealing (575–800?°C (848–1073?K)) the evolution of a partially ordered BCC phase (B2) with lattice parameter (a?=?2.87?±?0.02?Å), and L1₂ phase (a?=?3.58?±?0.05?Å), along with tetragonal σ phase (a?=?8.8?Å and c?=?4.53?Å) are observed. Similar types of phases have also been identified after annealing and microwave sintering at 800?°C (1073?K) & 900?°C (1173?K) respectively. The transformation of ordered BCC phases along with two intermetallics such as L1₂ phase and σ phase suggests that the evolution of the high entropy phase in the milled condition leads to a combination of high entropy and medium entropy phases in the annealed condition.