Methodology for advanced measurement accuracy of the overall volumetric oxygen transfer coefficient with application to hydrocarbon–aqueous dispersions

Accurate quantification of the overall volumetric oxygen transfer coefficient (K_La) is essential for the success of aerobic bioprocesses. In hydrocarbon‐based bioprocesses where K_La is depressed at higher viscosities, this is particularly critical. In this study an accessible methodology for K_La determination has been developed and validated for alkane‐based systems under a wide range of process conditions. Critical to measurement accuracy in around 90% of the K_La values was the incorporation of the response lag. Neglect of the response lag resulted in errors greater than 5% above K_La = 0.3K_p to K_La = 0.6K_p (where K_p is the inverse response lag or probe constant), at least 1.5‐fold to 3‐fold lower than the analogous K_La in water. Further, K_p varied significantly with both alkane concentration and chain length. A sensitivity analysis confirmed ? 25% to 90% error in K_La with 30% over‐ and under‐estimation of K_p respectively. When incorporating K_p values specific to the process conditions, accurate K_La values were confirmed in 0 to 20% (v/v) C_10–13 and C_14–20 aqueous dispersions over 600 to 1200 rpm agitation. Copyright © 2012 Society of Chemical Industry