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Friction and wear behavior of flame-sprayed PEEK coatings
Affiliation:1. Department of Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 Skudai, Johor, Malaysia;2. Medical Devices & Technology Group (MEDITEG), Faculty of Biosciences and Medical Engineering, Universiti Teknologi Malaysia, 81310 Skudai, Johor, Malaysia;3. Department of Materials Engineering, Faculty of Mechanical Engineering, Universiti Teknologi Malaysia, 81310 Skudai, Johor, Malaysia;4. Faculty of Petroleum and Renewable Energy Engineering, Universiti Teknologi Malaysia, 81310 Skudai, Johor, Malaysia;1. School of Materials Science and Engineering, Georgia Institute of Technology, 771 Ferst Drive, J. Erskine Love Building, Atlanta, GA 30332, United States;2. MedShape, Inc., 1575 Northside Drive, NW, Suite 440, Atlanta, GA 30318, United States;3. Vertera, Inc., 739 Trabert Ave NW, Suite F, Atlanta, GA 30318, United States;4. Department of Mechanical Engineering and Materials Science, Duke University, Box 90300 Hudson Hall, Durham, NC 27708-0287, United States;1. Key Laboratory of Marine Materials and Related Technologies, Key Laboratory of Marine Materials and Protective Technologies of Zhejiang Province, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, China;2. State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000, China;3. University of Chinese Academy of Sciences, Beijing 100039, China;1. Université de Lyon, CNRS, INSA-Lyon, CETHIL, UMR5008, F-69621, Villeurbanne, France;2. Centro de InvestigaciónenCreatividad y Educación Superior, Universidad de Santiago de Chile, Santiago, Chile;3. Department of Mathematics and Statistical Sciences & Department of Mechanical, Energy and Industrial Engineering, Botswana International University of Science and Technology, Palapye, Botswana;1. IRT Jules Verne, Chemin du Chaffault, 44340 Bouguenais, France;2. LUNAM Université, Université de Nantes, CNRS, Laboratoire de Thermocinétique de Nantes, UMR 6607, La Chantrerie, rue Christian Pauc, BP 50609, 44306 Nantes cedex 3, France;3. University of Rostock, Institute of Physics, Wismarsche Str. 43-45, 18051 Rostock, Germany;1. Department of Mechanical Engineering, Indian Institute of Technology Kanpur, UP 208016, India;2. Department of Mechanical Engineering, Indian Institute of Technology Delhi, Hauz Khas, New Delhi 110016, India
Abstract:Polyetheretherketone (PEEK) becomes of great interest to applications as bearing and slider materials. In this paper, PEEK coatings with three kinds of crystallinities were deposited using the flame spray process. Employing a uniform design experiment, the friction and wear behavior of the three PEEK coatings were systematically investigated under dry sliding conditions against a 100C6 counterbody on a ball-on-disc arrangement for several loads and sliding velocities. For the three coatings, the friction coefficient significantly followed the normal distribution. The average friction coefficients appeared to decrease while increasing the sliding velocity, but were insensitive to the applied load in the range of investigation. Among the three coatings, the higher the crystallinity of the coating, the lower its average friction coefficient was. The wear rate of the coating with the lowest crystallinity decreased with an increase in the load and a decrease in the sliding velocity. The wear rate of the coating with the intermediate crystallinity decreased with an increase in the load, but increased with an increase in the sliding velocity at lower loads, and then decreased with an increase in the velocity at higher loads. The wear rate of the coating with the highest crystallinity decreased with the increase of both the load and the sliding velocity. The wear mechanisms of the different coatings are explained in terms of plastic deformation, plogh marks and fatigue tearing.
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