Experimental studies for verification of thermal effects in cutting

Investigations on metal-cutting machining processes that were conducted since the second half of the twentieth century have considerably contributed to disclosing the principles underlying the cutting process. Although numerous studies have been carried out on this subject, a generally valid model of the cutting process and the interactions in the separating processes does not exist yet. Such a model could guarantee the disclosure of the principles of thermodynamic interactions between the cutting process and the involved machine structure. This contribution is twofold and presents an experimental setup used to determine cutting forces and temperatures in orthogonal cutting processes. The results are then used as a reference for simulations made with the Discrete Element Method (DEM). The DEM is due to its meshless nature well suited to capture large deformations and rupture of material which is included very naturally. It is examined to which extent the measured results can be captured with the DEM model.