Modeling damage in concrete caused by corrosion of reinforcement: coupled 3D FE model

Reinforced concrete structures, which are exposed to aggressive environmental conditions, such as structures close to the sea or highway bridges and garages exposed to de-icing salts, often exhibit damage due to corrosion. Damage is usually manifested in the form of cracking and spalling of concrete cover caused by expansion of corrosion products around reinforcement. The reparation of corroded structure is related with relatively high direct and indirect costs. Therefore, it is of great importance to have a model, which is able to realistically predict influence of corrosion on the safety and durability of reinforced concrete structures. In the present contribution a 3D chemo-hygro-thermo-mechanical model for concrete is presented. In the model the interaction between non-mechanical influences (distribution of temperature, humidity, oxygen, chloride and rust) and mechanical properties of concrete (damage), is accounted for. The mechanical part of the model is based on the microplane model. It has recently been shown that the model is able to realistically describe the processes before and after depassivation of reinforcement and that it correctly accounts for the interaction between mechanical (damage) and non-mechanical processes in concrete. In the present paper application of the model is illustrated on two numerical examples. The first demonstrates the influence of expansion of corrosion products on damage of the beam specimen in cases with and without accounting for the transport of rust through cracks. It is shown that the transport of corrosion products through cracks can significantly influence the corrosion induced damage. In the second example the numerically predicted crack patterns due to corrosion of reinforcement in a beam are compared with experimental results. The influence of the anode?Ccathode regions on the corrosion induced damage is investigated. The comparison between numerical results and experimental evidence shows that the model is able to realistically predict experimentally observed crack pattern and that the position of anode and cathode strongly influences the crack pattern and corrosion rate.