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Numerical and experimental investigations on new jar designs for high efficiency planetary ball milling
Affiliation:1. Department of Civil, Environmental & Mechanical Engineering, University of Trento, via Mesiano, 77, 38123 Trento, Italy;2. Laboratory of Bio-inspired, Bionic, Nano, Meta Materials & Mechanics, Department of Civil, Environmental & Mechanical Engineering, University of Trento, via Mesiano, 77, 38123 Trento, Italy;3. School of Engineering and Materials Science, Queen Mary University of London, Mile End Road, London E1 4NS, United Kingdom
Abstract:The internal shape of planetary ball mill jars was modified to increase the efficiency of the milling process. Four new jar designs are presented, where obstacles on the surface of a traditional cylindrical jar modify the ratio of normal-to-tangential transferred mechanical action, thus improving the comminution of the mill charge and reducing the process time. Multibody dynamics simulations, validated by operando video recordings of the process, were employed to investigate modified ball motion regimes promoting the increase of the number of high-energy impacts. Moreover, experimental grinding of calcium fluoride powder was performed to assess the effect of milling time and jar-to-plate velocity ratio, through the evaluation of size and microstrain of the end product deduced from X-ray diffraction line profile analysis.
Keywords:Ball milling  Jar design  Multibody dynamics simulations  Operando video recording  X-ray powder diffraction
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