High-Frequency Induction Hardening with Controlled Capacitors-Discharge Pulse-Operation Processes

Induction hardening processes with power pulses obtained by means of capacitors-discharge high-frequency generators are discussed. The process is characterized by high-power densities and heating times on the order of some tens or hundreds of milliseconds together with cooling rates obtained by self-quenching without the use of auxiliary means. The possibility of obtaining the most favorable transient temperature distribution in the workpieces by controlling the shape of the pulses and therefore the variable time rate energy supply is examined. The influence of shape of pulses and discharge circuit's electrical parameters on the heating and cooling transients has been analyzed by a thermal model which allows prediction of the depths of hardening. Measurements from hardening tests carried out on steel samples varying the pulse shapes are given in support of the calculation results.