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IN SITU TRUING/DRESSING OF DIAMOND WHEEL FOR PRECISION GRINDING
Authors:WAN Daping WANG Yan HU Dejin
Affiliation:[1]The State Key Laboratory of Mechanical Transmission, Chongqing University, Chongqing 400030, China [2]College of Engineering Science and Technology, Shanghai Fisheries University, Shanghai 200090, China [3]School of Mechanical Engineenng, Shanghai Jiaotong University, Shangha 200240, China
Abstract:An application for achieving on-machine truing/dressing and monitoring of diamond wheel is dealt with in dry grinding. A dry electrical discharge (ED) assisted truing and dressing method is adopted in preparation of diamond grinding wheels. Effective and precise truing/dressing of a diamond wheel is carried out on a CNC curve grinding machine by utilizing an ED assisted diamond dresser. The dressed wheel is monitored online by a CCD vision system. It detects the topography changes of a wheel surface. The wear condition is evaluated by analyzing the edge deviation of a wheel image. The benefits of the proposed methods are confirmed by the grinding experiments. The designed truing/dressing device has high material removal rate, low dresser wear, and hence guarantees a desired wheel surface. Real-time monitoring of the wheel profile facilitates determining the optimum dressing amount, dressing interval, and the compensation error.
Keywords:Diamond wheel  Truing/dressing  Dry electrical discharge  Vision measurement
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