Growth and characterization of shape memory alloy thin films for Si microactuator technologies

NiTi thin film alloys have been grown on Si (1 0 0) substrates by sequential multilayer deposition of Ni and Ti layers followed by metal interdiffusion via annealing. Short-time (5 min) annealing of the deposited layers at 500 °C leads to alloying of Ni and Ti, provided that preferential oxidation of Ti is avoided. This has been achieved by capping the layers with AlN, which constitutes a very efficient barrier preventing oxygen contamination of the film. For uncapped films, annealing has to be performed under high vacuum conditions. The structure of the processed films strongly depends on the temperature and time of the thermal process, obtaining Ni- and Ti-rich phases when the films are annealed at higher temperatures and/or during longer times. As-grown and processed films are analyzed by X-ray diffraction, in-depth Auger electron spectroscopy and X-ray photoelectron spectroscopy techniques. Finally, resistivity measurements show the existence of a phase transition in the films annealed at 600 °C without the capping layers (vacuum furnace). This contrasts with the behavior observed for AlN capped films, where cracking of the film occurs during cooling, which has been attributed to generation of stress in the buried film during the phase transition.