Mechanical properties and thermal stability of double‐shell thermal‐energy‐storage microcapsules

Double‐shell‐structured microcapsules encapsulating phase‐change materials (micro‐PCMs) with an average diameter of 5–10 μm were successfully fabricated with a melamine–formaldehyde resin as the coating material. The mechanical properties of the obtained piled micro‐PCMs, tested under compression, were evaluated with a pressure sensor. Typical stress–strain curves showed that both the single‐shell‐ and double‐shell‐structured microcapsules had yield points and maximum point pressures. The morphological changes in the shell surface confirmed the existence of yield points by scanning electron microscopy. When the pressure was beyond the yield point, the microcapsules showed conventional plastic behavior, and the double‐shell structure was more mechanically stable than the single‐shell one. Differential scanning calorimetry analysis results revealed that the properties of the phase‐change materials experienced no variation after coating with a single‐shell‐ or double‐shell‐structured polymer. Thermogravimetric analysis showed that the double‐shell‐structured micro‐PCMs experienced a weight loss of only about 5% from 86.3 to 232°C but did so more rapidly from 232 to 416°C. Thermoregulation was determined with periodical heating and cooling tests. The data showed that the micro‐PCMs changed temperature in a narrow range of 20–25°C with a time lag of 20 min to reach the maximum or minimum temperature in comparison with a reference temperature of 18–28°C. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1295–1302, 2007