Role of weave design on the mechanical properties of 3D woven fabrics as reinforcements for structural composites

3D fabrics as reinforcement can be manipulated in discrete numbers of weave designs in order to earn maximum gain so that the desired mechanical properties of the composites can be achieved eventually for particular end use. Thus interest has been focused to investigate tensile, impact and knife penetration properties of 3D orthogonal and interlock structures of different weave designs by varying their binder interlacement patterns keeping stuffer binder ratio constant. The tensile properties were effectively influenced by the linear densities as well as crimp of load bearing tows, which were determined by the weave design of the fabric. The compact structure generated from regular weave pattern in case of 1 × 1 plain orthogonal and 1 × 1 plain interlock fabrics exhibited better impact energy absorption. Owing to higher values of peak energy in the knife penetration test, it is revealed that more is the number of fibres in the in-plane direction better is the protection.