加氢换热器角焊缝密封接头焊接工艺参数优化

利用有限元软件ABAQUS,开发了一个顺次耦合的角焊缝焊接热应力计算程序,研究了加氢高压换热器板式焊接密封接头应力场的分布;以此数值模拟结果为基础,结合正交试验设计方法,分析了焊接电流、电弧电压、焊接速度及预热温度4个工艺参数对焊接残余应力场的影响,找到一组使焊接残余应力最小的最优焊接工艺参数.结果表明,焊接速度对焊接残余应力的影响最大,该角焊缝焊接残余应力的最高值集中在焊缝和热影响区附近.研究结果为优化加氢高压换热器板式焊接密封的焊接工艺,预防焊接密封接头的开裂失效提供了理论基础.

Abstract：

Using the finite element analysis software ABAQUS, a sequentially coupled fillet welding thermal-stress program was developed to calculate the stress distribution of plate sealing joint in the high pressure hydrogenation heat exchange. Based on the numerical solutions and the orthogonal method, the influence of four welding parameters including welding current, welding voltage, welding speed and preheating temperature on residual stress distribution was analyzed and a group of optimal welding parameters were obtained, which provided a reference for preventing the failure of fillet weld sealing joint in the high pressure hydrogenation heat exchange.

Parameters optimization of fillet weld sealing joint in high pressure hydrogenation heat exchange

Using the finite element analysis software ABAQUS, a sequentially coupled fillet welding thermal-stress program was developed to calculate the stress distribution of plate sealing joint in the high pressure hydrogenation heat exchange. Based on the numerical solutions and the orthogonal method, the influence of four welding parameters including welding current, welding voltage, welding speed and preheating temperature on residual stress distribution was analyzed and a group of optimal welding parameters were obtained, which provided a reference for preventing the failure of fillet weld sealing joint in the high pressure hydrogenation heat exchange.