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高耐磨药芯焊丝堆焊组织及基体选择
引用本文:李达,杨庆祥,崔占全,杨育林,翁露露. 高耐磨药芯焊丝堆焊组织及基体选择[J]. 焊接学报, 2009, 30(12): 69-72
作者姓名:李达  杨庆祥  崔占全  杨育林  翁露露
作者单位:燕山大学稳材料制备技术与科学国家重点实验室,河北,秦皇岛,066004;燕山大学,机械工程学院,河北,秦皇岛,066004
基金项目:河北省科技攻关项目,河北省百名优秀人才支持计划资助项目
摘    要:制备了高铬铸铁型自保护药芯焊丝,并采用此焊丝分别在 Y-Ni4 铸铁、65Mn钢、40Cr 钢和灰口铸铁基体上进行堆焊.对不同堆焊试样进行硬度测试,对堆焊金属及其结合部位进行显微组织及断口形貌观察.结果表明,堆焊金属硬度在 60HRC 以上,断裂方式均为解理断裂.65Mn 钢堆焊试样熔合较好,且基本无裂纹,可在受冲击载荷较大的条件下使用;Y-Ni4 铸铁堆焊试样熔合良好,但在热影响区存在裂纹,应在冲击载荷较小或不受冲击载荷条件下使用;40Cr 和灰铸铁堆焊试样熔合不好,熔合区存在许多缺陷,不宜作为耐磨堆焊基体材料.
Abstract:
Four matrix materials, Y-Ni4 cast iron, 65Mn steel, 40Cr steel and grey cast iron, were hardfaced by the high chromium cast iron of self-shielded flux-cored wire separately. The hardness of different hardfacing specimens was measured, and the microstructures, fracture morphologies and the binding sites of different hardfacing specimens were observed. The results show that the hardness of the hardfacing metal is over 60 HRC and the fracture is of cleavage type. The fusion zones of 65Mn and Y-Ni4 hardfacing metal are good ones. However, the cracks can be observed in the heat-affected zone of Y-Ni4 hardfacing specimen. Therefore, the hardfacing metal of 65Mn steel is suitable for the condition of high stress wear and Y-Ni4 cast iron is suitable for the lower one. Besides, there are many defects in the fusion zone of 40Cr and grey cast iron hardfacing specimens, which are not suitable for the wear resistant matrix materials.

关 键 词:药芯焊丝  堆焊金属  结合部位  显微组织
收稿时间:2008-08-07

Microstructure of hardfacing metal and matrix materials with high abrasive flux-cored wire
LI D,YANG Qingxiang,CUI Zhanquan,YANG Yulin. Microstructure of hardfacing metal and matrix materials with high abrasive flux-cored wire[J]. Transactions of The China Welding Institution, 2009, 30(12): 69-72
Authors:LI D  YANG Qingxiang  CUI Zhanquan  YANG Yulin
Affiliation:State Key Laboratory of Metastable Materials Science & Technology, Yanshan University, Qinhuangdao 066004, China,State Key Laboratory of Metastable Materials Science & Technology, Yanshan University, Qinhuangdao 066004, China,State Key Laboratory of Metastable Materials Science & Technology, Yanshan University, Qinhuangdao 066004, China,School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, China and 1. State Key Laboratory of Metastable Materials Science & Technology, Yanshan University, Qinhuangdao 066004, China;2. School of Mechanical Engineering, Yanshan University, Qinhuangdao 066004, China
Abstract:Four matrix materials, Y-Ni4 cast iron, 65Mn steel, 40Cr steel and grey cast iron, were hardfaced by the high chromium cast iron of self-shielded flux-cored wire separately. The hardness of different hardfacing specimens was measured, and the microstructures, fracture morphologies and the binding sites of different hardfacing specimens were observed. The results show that the hardness of the hardfacing metal is over 60 HRC and the fracture is of cleavage type. The fusion zones of 65Mn and Y-Ni4 hardfacing metal are good ones. However, the cracks can be observed in the heat-affected zone of Y-Ni4 hardfacing specimen. Therefore, the hardfacing metal of 65Mn steel is suitable for the condition of high stress wear and Y-Ni4 cast iron is suitable for the lower one. Besides, there are many defects in the fusion zone of 40Cr and grey cast iron hardfacing specimens, which are not suitable for the wear resistant matrix materials.
Keywords:flux-cored wire  hardfacing metal  binding sites  microstructure
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